Larry Sass, an assistant professor in the architecture department of MIT, is investigating and teaching digital fabrication, delivery, and fabrication of architecture in a way that he hopes will revolutionize and rebuild our concept of prefabricated homes. His vision for the digital fabrication industry is one in which local rather than factory production is dominant all communications can be wireless and paperless, and all parts can be cut digitally rather than by hand to eliminate error, and thereby wasted materials, time, and money. In his lecture, he particularly stressed this point, saying that all major home prefabricators have gone out of business in the past because of their inability to adapt to new technologies and techniques and, especially, because imprecision and error create costs that add up and are never redeemed.
In Sass’s digital fabrication method, error will ideally be eliminated because each piece of an architectural form will be measured and cut with technology that is not subordinate to human error. He had the opportunity to present this method for the MOMA’s competition in Summer 2008 for a new prototype for a modern dwelling. Using the New Orleans shotgun house as a model for the ideal final product, he and his students began by digitally constructing this final form, and then investigated the smaller parts that together make up that whole. In what he called the most difficult part of the process, they broke down the house form into a kind of network jigsaw puzzle pieces that can digitally cut and then assembled into the whole, using almost only friction to hold together an extremely strong house. He called this whole process “Materialization”. His idea for this reconstructed shotgun was that the owner could then customize it by designing his or her own façade to be applied along with the “snap-on” sheathing system that he designed, since the shotgun facades are what make them so unique. This is how, according to Sass, a prefab model can become custom.
Listening to Sass detail his methods and ideals, I can’t help but be impressed by his desire to redesign the whole notion of how buildings are constructed, as well as the progress he has already made. If successful, his methods would certainly cut down on error and costs (only 2 of the 5000 pieces for his house were cut wrong), which could in turn contribute greatly to ideas of sustainability and eliminating wastefulness. I am a firm believer in the idea that in order to move architecture forward, we will eventually need to rethink whole ideas of construction and methods. However, I believe that Sass’s methods, though well thought of in a technological sense, lack consideration of those qualities of architecture that are intangible. He said, himself that he was searching for the overlap between Architectural Theory and Technology, because a computer can do many things but it will never be able to generate feelings evoked from abstract spatial qualities. I do not think that his “printed house” idea has yet achieved this balance; while he claims that the people for whom the houses will be built can customize them with unique facades, a “paste-on” façade does not make unique architecture. I see this as not much more than the various color options available to those who chose to live in the prefab McMansions that were recently so popular to many now-bankrupt Americans. This issue, however could be rectified somewhere down the line if this new building method becomes commonplace, whereas there is one other issue that I find fundamentally wrong with this method.
I concede that Larry Sass’s “Materialization” construction method, if well-executed could be revolutionary to the construction and architecture industry. Whereas structure of buildings has been based on principles of loading and support either by post-and-beam or masonry/massive support systems for thousands of years, a friction-based “jigsaw puzzle” of support could make each piece of structure completely efficient and load-bearing, and, as he said, withstand the kinds of forces created by many natural and human-based disasters. Therefore, I am forced to ask why Sass would use such an unprecedented and revolutionary system to create a house that has been built with traditional methods for hundreds of years The shotgun house is one of the oldest American housing typologies, so why simply reconstruct a shell of this type with such technology? If, indeed the idea behind Materialization is to help architects “start anew”, as Sass said, he should have pushed it to its formal limits, demonstrating what new possibilities exist for houses constructed in this way, not simply replicate a type that has existed under old methods for so long. Perhaps that is what the future of this construction method holds, but architects will never adopt it so long as they are limited in its uses by past precedents.